Airflow Problems
Low Airflow:
- Check filters - clogged filters are the #1 cause
- Inspect belts for wear or slippage
- Verify makeup air is operating
- Check for ductwork obstructions
Uneven Airflow:
- Look for blocked filters or grates
- Check for ductwork disconnections
- Verify damper positions
Booth Won't Maintain Pressure:
- Check door seals
- Look for wall or ceiling gaps
- Verify makeup air balance
Heating Problems
Won't Reach Temperature:
- Check burner operation
- Verify gas supply pressure
- Inspect ignition system
- Check high limit switches
Temperature Variations:
- Verify sensor location and condition
- Check for airflow imbalance
- Inspect ductwork for leaks
Takes Too Long to Heat:
- Check burner capacity
- Verify BTU output
- Inspect heat exchanger for deposits
Finish Quality Problems
Dirt and Contamination:
- Change intake filters
- Clean booth interior
- Check door seals
- Verify positive pressure
Orange Peel:
- Check temperature - may be too hot or cold
- Verify airflow - too much can cause rapid dry
- Review technique and materials
Runs and Sags:
- Temperature may be too low
- Airflow may be insufficient
- Review application technique
Control Problems
Won't Start:
- Check power supply
- Verify safety interlocks are satisfied
- Check emergency stop position
- Inspect control fuses
Timer Issues:
- Verify timer setting
- Check timer relay
- Inspect wiring connections
Erratic Operation:
- Check sensor connections
- Look for loose wiring
- Verify control calibration
When to Call for Service
Call WERCS for professional service when:
- Basic troubleshooting doesn't resolve the issue
- You're uncomfortable with the repair
- Gas or electrical work is involved
- Safety systems need attention
- You need compliance documentation
- The problem recurs after fixing
WERCS provides 24/7 emergency service for urgent situations. Call 877-489-3727.
Keep a Troubleshooting Log
Document problems and solutions in a booth log. Patterns emerge over time - recurring issues may indicate underlying problems that need professional attention.